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Senior Process Systems Engineer
Senior Process Systems Engineer-November 2024
Allentown
Nov 11, 2025
About Senior Process Systems Engineer

  Reference #: 773960SENIOR PROCESS SYSTEMS ENGINEER Job Description

  At Air Products, our purpose is to bring people together to reimagine what's possible, collaborate and innovate solutions to the world's most significant energy and environmental sustainability challenges. Grow with us as we embark on building tomorrow together by being the safest, most diverse, and most profitable industrial gas company in the world.

  Reimagine What's Possible

  SENIOR PROCESS SYSTEMS ENGINEER Roles and Responsibilities:

  We are seeking a SENIOR PROCESS SYSTEMS ENGINEER within our GEMTE team located in Allentown PA. This position requires 10-15%_% domestic / global travel.

  The Process Systems Engineering Group provides engineering and commissioning support for new capital industrial gas plants that serve all industry including; Petrochemical, steel, electronics industries for example.  Some example projects include hydrogen steam methane reformers, carbon monoxide plants, ammonia plants, and various large-scale supporting equipment installations like pipeline compressors, PSA Units and off-gas processing units. The Process Systems Team also support Large 800 - 2000 TPD) and Very Large Air Separation plants (2400 - 5000+ TPD) of varying complexity, both greenfield and brownfield installations.  Projects typically have budgets exceeding 10 million USD with most exceeding 100 million USD. Mega projects in the Gasification space exceed 500 Million USD Detailed engineering support will be required, which could include supporting an in-house design team or supporting an outside engineering design firm.  We are also asked to support our Operations Team as well as our after services team.

  This open position will be part of North America Engineering Team as part of Process Engineering.  The position will be in Stationed at our World Headquarters in Allentown Pennsylvania, or our offices in Buffalo, NY or Houston, TX.The primary responsibilities of the Process Systems Engineer are the following:

  Required Skills / Abilities:

  Manage the projects P&ID's, functional logic tables, alarm and trip settings, critical safety tables and operating procedures/training manuals.Participate in the hazard review process and other safety evaluations (SIL and Fault Tree Experience a plus).Coordinate functional issues involving plant reliability, operability and maintenance, while providing technical liaison support to Global Operations.Manage and provide input into the plant design by reviewing the 3D piping model and overall facility arrangement (Plot Plan).Participate in the DCS (Distributed Control System) staging (SAT, Software Acceptance Test) and field validation.Participate and help plan field-commissioning activities including Operational Readiness Inspections (ORI), Plant Start-up and assist with the development and implementation of reliability test plans.Provide feedback and support to our product teams from actual project experience.Mentor and help train less experience Systems Engineers to improve our ability to move with speed and self-confidence.Education and Licensing Requirements:

  BS ChE/ME with at 5+ years in new plant engineering or plant process engineering with a focus on plant operations/startups.The applicant should possess a balanced multi-discipline understanding in process engineering, DCS/PLC controls (Process Controls knowledge), Process Safety and equipment/plant design.The applicant shall have the ability to make balanced decisions weighing operability, reliability, capital costs and operating costs.The applicant must communicate effectively and seek out technical expertise as required. Engineering experience in high temperature process gas plants and/or combustion processes is preferred.

  We are the world's largest hydrogen producer with over 80 years of industrial gas experience. We are hydrogen experts delivering safe, end-to-end solutions, investing in real, clean energy projects at s ale, and driving the industry forward to generate a cleaner future.

  At Air Products, we work in an environment where we put safety first, diversity is essential, inclusion is our culture, and each person knows they belong and matter. To learn more, visit

  We offer a comprehensive benefits package including paid holidays and vacation, affordable medical, dental, life insurance, retirement plans/401(k), and sick time. You will be eligible for benefits and also be 100% vested in your retirement benefits on your first day of employment.

  We are an Equal Opportunity Employer (U.S.). You will receive consideration for employment without regard to race, color, religion, national origin, age, citizenship, gender, marital status, pregnancy, sexual orientation, gender identity and expression, disability, or veteran status.

  Air Products is committed to working with and providing a reasonable accommodation to individuals with disabilities. If you have a disability and you believe you need a reasonable accommodation to search for a job opening or to submit an online application, please e-mail us at . General application status inquiries are not answered by this mailbox rather you'll receive an e-mail directly from our Career Center and/or the Talent Acquisition Specialist.

  #LI-Onsite#LI-AV1

  Air Products is an Equal Opportunity Employer (U.S.) All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, or protected veteran status and will not be discriminated against on the basis of disability.Air Products is also committed to Employment Equity (Canada).Individuals who may have an accommodation need related to applying for positions with Air Products in the U.S. and Canada, should contact Air Products at 1-800-966-2724, Option #1.

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