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Senior Mechanical Engineer (Hybrid)
Senior Mechanical Engineer (Hybrid)-March 2024
Austin
Mar 28, 2026
About Senior Mechanical Engineer (Hybrid)

  Job Description

  Because this role involves a combination of collaborative/in-person and independent work, it will take the form of a hybrid work format , with time split between working onsite, traveling domestically and internationally to supplier sites, and working remotely.

  See what you re missing. Our employees work on the world s most advanced electronics from detecting threats for F-35 pilots to illuminating the night for soldiers. Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our differences, we re innovating for the future. And you can, too. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first exemplified by our mission: We Protect Those Who Protect Us. Sound like a team you want to be a part of? Come build your career with BAE Systems.

  In Countermeasure & Electromagnetic Attack Solutions, we provide next-generation threat detection and countermeasure solutions to provide unparalleled electronic warfare capabilities to enhance mission survivability.

  BAE Systems is seeking a proactive Sr. Mechanical Engineer with diverse analytical capabilities and demonstrated technical expertise. This individual will design, develop, integrate/test dynamic electronic military systems. The engineer will work closely with hardware integrated into a variety of complex countermeasure and electromagnetic attack solutions and products including compact electronic warfare systems. The individual must be a self-starter and is desired to have development experience working with integrated military electronic hardware and related test equipment.

  The selected candidate will be expected to execute both individually and in small, yet diverse, Agile hardware team environments throughout critical phases of the product life cycle including concept development, detail design, qualification, and manufacturing transition. The engineer will be responsible for developing robust hardware solutions to meet demanding customer requirements and will leverage their mechanical engineering expertise to perform detailed design and analyses. Day to day, activities may include generating 3D solid models, drawings, and documentation utilizing GD&T principles; performing tolerance analyses to assure fit & function; performing thermal, structural/stress, and modal/vibration analyses; assessing designs against environmental requirements; as well as generating prototypes and and conducting, test and verification efforts.

  With a product focus, the individual will actively partner with other engineering disciplines and operations personnel to develop solutions that adhere to DTUPC, DFT, and DFM requirements. Additionally, the engineer will support resolution of technical issues that are discovered during manufacture and test of deliverable hardware. This may include evaluating and troubleshooting mechanical faults and issues, assessing test failures for root cause, identifying disposition/corrective actions, as well as designing test equipment to ensure the performance and integrity of manufactured products.

  The successful mechanical engineering candidate will have applicable experience in the following areas:

  Agile hardware development, risk-reduction prototyping, and requirements-driven design and verification

  Knowledge of engineering development processes for aero/defense industry

  The candidate should possess an understanding in the application of heat transfer principles, strength of materials, materials selection, design for vibration environments and the ability to apply those principles to unique mechanical design challenges.

  Design, development, analysis and testing of electromechanical architectures, hardware and systems

  Demonstrated experience in Product/Factory Support of DoD military electronics/avionics equipment

  State-of-the-art mechanical engineering design/analysis and development tools

  Familiarity with design, analysis and manufacturing standards associated with complex multilayer rigid and rigid-flex CCAs

  Strong hands-on laboratory experience with instrumentation, equipment, and processes

  MIL specs & standards, industry standards including ASTM, SAE, DO

  Engineering documentation and presentations

  The ideal candidate will thrive in a learning environment that encourages leadership and technical growth.

  *Please note that pursuant to a government contract, this specific position requires US citizenship*

  Required Education, Experience, & Skills

  Bachelor s degree in Mechanical Engineering with 4 OR a Master s Degree and 2 years of relevant experience in the aero/defense industry

  Active (Eligible for) DOD Secret Clearance HIGHLY PREFERRED

  4 years of demonstrated experience in hardware architecting, product development and support of complex DoD military electronics/avionics equipment

  Solid fundamentals of mechanical design, analysis, and documentation principles

  Experience with state-of-the-art mechanical engineering development software tools

  Understanding of complex hardware manufacturing and test methodologies

  Excellent problem solving skills, judgment, and analytical capability, with proven ability to research and apply mechanical engineering principles and theories to solve mechanical engineering problems.

  Demonstrated experience with Agile hardware development, risk-reduction prototyping, and requirements-driven design and verification

  Knowledge of engineering development processes for aero/defense industry

  Motivated self-starter with ability to effectively work in a multi-disciplinary team environment

  Ability to close on discrete tasking in a timely manner, within allocated budget, and lead others to closure - Own the Design

  Strong technical writing and verbal communication skills, with experience presenting technical information to program teams and/or customers

  Preferred Education, Experience, & Skills

  Active (Eligible for) DOD Secret Clearance HIGHLY PREFERRED

  Demonstrated design success - meet difficult design requirements

  ANSYS Workbench/Mechanical, PTC Creo, MATLAB/Simulink, Siemens NX, ANSYS Icepak

  Knowledge of MIL specs & standards, industry standards including ASTM, SAE, DO

  Knowledge/experience with manufacturing, production, and sustainment of mechanical systems and hardware

  Experience in the design/development of complex mechanical systems and hardware

  Experience in the design and manufacture of electronic circuit card assemblies

  Knowledge of design for manufacturing (DFM) principles

  Pay Information

  Full-Time Salary Range: $81500 - $138600

  Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

  Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20 hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.

  Senior Mechanical Engineer (Hybrid)

  98186BR

  EEO Career Site Equal Opportunity Employer. Minorities . females . veterans . individuals with disabilities . sexual orientation . gender identity . gender expression

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