Full job description {#full-job-description tabindex="-1"}This position plays a vital role in the structural foam molding team at DeKALB Molded Plastics. At DeKALB we value work life balance. We are highly involved in community and family. We are looking for a key person who shares the same values and wants to jump in and be a part of the team.

　　Essential Duties/Responsibilities:

　　Sampling and process development of new and existing molds

　　Troubleshoot existing tooling

　　Good problem-solving skills

　　Should have thorough knowledge about the methods and techniques of manufacturing

　　Collect and analyze data on individual processes to identify and improve process capability.

　　Document and maintain mold process sheets for accuracy

　　Assist NPI Engineers with the creation of Control Plans

　　Participate in new program quoting, mold design reviews, and formal print reviews

　　Provide input on mold and automation designs to ensure they correlate with process and equipment planning

　　Provided expertise and training on scientific injection molding practices

　　Write Design of Experiment (DOE) for new and modified processes

　　Provide technical support and leadership for cost reduction activities

　　Work with other departments to develop, strengthen, and maintain troubleshooting goals

　　Use Lean Manufacturing and other statistical techniques to analyze process data to determine capabilities as well as potential improvements

　　Work with QA to establish and maintain consistent part quality and systems through SPC and DOE studies