JOB TITLE: Davenport SUO "A" LABOR GRADE: 11

　　JOB SUMMARY: Sets-up completely and independently and operates at least two Davenport machine tools to concurrently perform highly complex machining operations such as knurling, threading, grinding, drilling, etc. on various sizes and types of complex production parts to required exacting tolerances per blueprint or other specifications. Troubleshoots or reworks problems with machinery or machines and makes necessary repairs to machines.

　　DESCRIPTION OF ESSENTIAL FUNCTIONS AND RESPONSIBILITIES: Independently, with minimal or no supervision or review, performs the following:

　　Sets up completely and independently Davenport multi-spindle screw machine making required adjustments to diameters, grip lengths, cut depths, etc. to tolerances of ± .0001. Uses various support tools and equipment such as wrenches, pliers, calipers, micrometers etc. to set-up, maintain and repair machines. Plans sequence of machining operations using highest level journeyman machining theory to optimize material utilization, minimize set-ups, maximize machine usage, etc.

　　Loads workpieces, positions and secures to holding device. Verifies workpiece position. Selects feed rate, cutting speed, depth of cut, tooling, cams, springs, collets and other variable tasks and items based upon most efficient methods to produce parts using various materials and cutting/finishing tooling. Adapts tooling, cams etc. adjusting or modifying same to ensure proper machining or machine functioning.

　　Reads blueprints or other documentation to visualize parts to be machined. Checks initial parts including 1st article to exacting tolerances. Applies SPC principles and practices to production runs. Visually checks work in progress to assure proper functioning of equipment.

　　Troubleshoots or reworks any problems with machining or machines operated. Analyzes problems and takes corrective action within delegated authority. Demonstrates highest level of ingenuity in adapting tooling, condensing setups, making shop aids, etc. Repairs or modifies tools.

　　Provides necessary counts, processes documentation correctly, and maintains daily production logs using computer software applications or production worksheets. Keeps interim records for subassemblies, material, tooling, rework, etc. while in the cell. Operates computer terminals to input data as required.

　　Works as an active team member by participating in problem solving, team building, and all other team activities to improve the processes, productivity, quality, etc. of the production operations in a cell. Uses interpersonal skills as well as good written and verbal communications. Assists other cell members as required

　　Equipment/Process Responsibilities - Performs duties where property, tools, equipment, or machines may be substantially damaged or substantial man hours lost through improper operation and attention to processing. Sets-up and calibrates a minimum of 2 Davenport machines for the jobs performed of the highest complexity. Maintains and effects minor repairs of machines. Davenports may have various spindle diameters from 3/16" to 3/4" and may be 5, 6, or 8 spindle bar or chucker machine.

　　Material or Product Responsibilities - Performs duties that require close attention to work and supporting documentation specifications and other requirements. Responsible for accuracy of parts machined. Visually and/or with measuring instruments checks work performed for proper results, work is machined to exacting tolerances. Parts machined include enconel, titanium, etc. where hardness of part creates difficult machining responsibilities.

　　Responsibility for Work of Others - Accuracy of communication is mandatory to the successful production and qualification of workpieces per specifications. Must communicate to appropriate personnel any problems or concerns regarding quality of work received or time flow of work in progress as it affects production schedules. Must be able to train employees of equal or lower classification in Davenport bar or chucker machines set-up and operation on various spindle sizes as well as on methods and procedures used by the Company in the production workflow and tracking. Coordinate with engineering, supervision, quality and manufacturing professional and managerial personnel regarding highly technical production machining matters.

　　Safety Responsibilities - Good housekeeping, knowledge of good machining safety is necessary. Adherence to Company Safety Rules is mandatory. Protective equipment and clothing appropriate to the task at hand is required. Initiative and Ingenuity - Requires considerable initiative in solving problems associated with the set-up and operation of at least 2 Davenport machines concurrently to the highest levels of complexity and uses considerable ingenuity in adapting tooling and shop aids to complete machining operations. Makes suggestions for improving the efficiency of work flow or equipment operation. Takes on or reports for additional work as current tasks are completed. Troubleshoots most difficult machining problems. Performs other work related tasks as deemed necessary by Company needs.

　　WORK ENVIRONMENT

　　Environmental Surroundings - Work is in a machine shop environment where noise, temperature fluctuations, the repetitive nature of job, etc. are less desirable than in a typical office environment. Considerable exposure to oils, dirt and other greasy substances. Lighting is awkward at times. Unavoidable Hazards - Possible hazards related to cuts, bruises, finger and hand injuries and muscle strains. Awkward body positions are necessary at times. Exposure to metalworking fluids and airborne particles. Appropriate protective equipment and clothing are required.

　　EFFORT Physical - Able to lift up to 50 pounds. Requires strength to adjust requisite equipment to set-up specifications. Hand and finger manipulation. Able to reach, bend and stretch. Able to use tools required for machine set-up which may be fatiguing and require extensive physical exertion for extended periods of time. Capable of maneuvering between and operating at least 2 Davenport machines concurrently. Most job assignments require standing and/or sitting for periods exceeding 15 minutes at a time.

　　Mental - Work is highly repetitive and monotonous. Set-up and/or machine repair may require highly complex improvisation and ingenuity. Reasoning ability required to interpret complex blueprints and documentation of a highly technical nature. Must be able to draw valid conclusions from a variety of abstract and concrete variables. Required to run at least 2 Davenport machines concurrently and be able to organize work flow for best efficiency with minimal or no supervision or review. Visual - Close attention to detail with moderate eye concentration over long periods of time. Able to read various precision instruments such as micrometers, calipers, gauges, etc. Must be able to visually check workpieces for quality. Requires Distance vision, close vision, color vision, peripheral vision, and depth perception.

　　Hourly Range ($31.07-$37.11)