Controls Engineer Manager
Description:
• Leads and manages the Controls engineering department
• Partners with Safety, Quality, Operations, R&D and Maintenance to proactively ensure products are manufactured right the first time to meet the business objectives related to safety, quality and cost.
• Optimize electrical/process control hardware and software to maintain high levels of safety, quality, efficiency and reliability.
• Maintain liaisons with other departments to provide necessary support and expertise for the execution of capital projects, continuous improvement projects and daily operational KPIs.
• Coordinate component specification, design, qualification and documentation of equipment and control systems.
• Provide technical guidance and expertise; assisting and coaching Maintenance, Operations and direct technical reports.
• Work with the Team to develop a culture of problem identification and solution, while encouraging a high level of cross functional communication.
• Act as a technical resource to the plant leadership Team.
• Advise and assist in start-up and troubleshooting of processes and equipment.
• Advise and assist in effecting design changes to facilitate installation, improve equipment efficiency and/or reduce cost of operation.
• Support operational performance improvement efforts. Identify opportunities to reduce labor and/or energy and improve process and equipment quality and efficiency through sound engineering and design practices.
• Provides technical support of automation and controls systems for a 24/7 manufacturing operation including hands-on assistance and troubleshooting.
• Diagnoses electrical wiring, relay logic, control and safety circuits, electronic boards, PLC's, HMI’s, contactors, and motors.
• Works closely with the Maintenance and Operations personnel to address plant issues and to incorporate new equipment, capabilities, and controls into plant operation.
• Provides technical guidance and expertise to enhance troubleshooting skills and controls expertise
Skills:
Allen-Bradley, Rockwell, Automation, Programming, Troubleshooting
Additional Skills & Qualifications:
Education Requirements
• AS or BS in Electrical or Electronics Engineering Preferred
• OR Demonstrated level of training and experience comparable to a BS technical degree.
• 8+ years of hands-on experience troubleshooting manufacturing controls systems
o 5 years controls engineering experience in the food, beverage or pharmaceutical industry
o 3 years managing technical direct reports
• Proficiency with Allen Bradley equipment and systems: (ControlLogix, SLC-500, Micro, Remote IO, PowerFlex Drives, SMC Soft Starters, E300/200 Electronic Overloads, Panelview Plus, PanelView 5000, Thin Client, Stratix switches, and generic field IO Devices)
• Proficiency with Rockwell Software (Studio5K, FTView, Logix 500, Linx, AssetCentre, Historian, ThinManager etc.)
• Familiarity with PlantPAX and ISA-88 standard
• Proficiency with AutoCAD – Autodesk software
• Electrical knowledge (National Electrical Code) and control system design to meet NEC and NFPA requirements.
• Good understanding of motor controls circuits.
• In-depth understanding of Ethernet/IP communication protocol.
• Hands-on experience calibrating/setting up industrial instrumentation, flowmeters, level sensors and others
Experience Level:
Intermediate Level
Diversity, Equity & Inclusion
At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I are embedded into our culture through:
Hiring diverse talent
Maintaining an inclusive environment through persistent self-reflection
Building a culture of care, engagement, and recognition with clear outcomes
Ensuring growth opportunities for our people
Actalent is an equal opportunity employer.
About Actalent
Actalent connects passion with purpose. We help visionary companies advance their engineering and science initiatives through access to specialized experts that drive scale, innovation, and speed to market. With a network of almost 30,000 engineering and sciences consultants and more than 4,500 clients across the U.S., Canada, Asia, and Europe, Actalent serves many of the Fortune 500. An operating company of Allegis Group, the global leader in talent solutions, Actalent launched as a new specialized engineering and sciences services and workforce solutions brand in 2021.