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BOM & Pre-Production Validation Analyst
BOM & Pre-Production Validation Analyst-March 2024
Chennai
Mar 27, 2026
About BOM & Pre-Production Validation Analyst

  Good knowledge in End-to-end Engineering / Production BOM and change management - Release, Validation, Maintenance, Structure for New Model Launches, Bundle changes & Current Models

  Expertise in Part Ordering, procurement, Supplier follow up, Logistics co-ordination, risk assessment, contingency handling and forecasting risks with analytical ability

  Skillful in Coding Vehicle configuration inline with Market & Engineering offering, Regulatory, Warranty to support Engineering Release, Sales Ordering & to all Manufacturing downstream applications – Vehicle ordering inline with Engineering requirement

  Knowledge on Obsolete part identification, Salvage and Scrap disposal and Managing supplier OBSO claims by physical validation against agreed norms

  Driving complexity reduction for new and current programs – Build configurations and at Part level using plant tipping points

  Ensure 100% BOM accuracy for IMG [International Market Group], Europe, South Americal product vehicle lines & Powertrain plants that are managed centrally from India.

  Liase with Plant MP&L, PD, NMP, PVT, VOME and other cross function teams as applicable to close the identified Bill of Material discrepancies.

  Willingness to work in flexible shift timings [Based on the Plant and DnR regions handled], especially in North America & Europe time zone.

  Perform PPM launch related activities in co-ordination with NMP & Program team to ensure timely system set-ups.

  Track all new PDL’s / CRF’s / TIBs in region and drive team to ensure MP&L / PPM timings are supportable.

  Represent PPM in PST meetings, Regional BOM and Order meetings, Director’s review to highlight PPM open issues (if any) and discuss next steps / containment plans for prebuilds.

  Support to resolve BOM queries, discrepancies and ensure right supplier release data.

  Utilize Global audit tool EMPRESS for definition of the parts based on PDL and ensure verifying part to part usage, quantity per vehicle for ongoing production, Bundle changes, Added-Starter and Major launches.

  Ensure Supplier release accuracy through BOM audits and communicate to Plant teams for any discrepancies and work for Interim & Permanent fix

  Prepare and maintain accurate Commodity audits (daily rates). Ensure updates are made at an appropriate timeframe to meet all program objectives.

  Create, Maintain & Conduct part list audits for BOM structures as applicable.

  Support Physical BOM validation at Manufacturing Plant to ensure BOM integrity for New models, Major Launches, Bundle programs and added starter programs.

  Support the identification, collaboration & implementation of best processes / training development for the PPM organization.

  Support in use of BOT reports developed as part of RPA in PEGA platform. Ensure validation of BOT reports in defined frequency and flagging for any discrepancies observed in BOT Vs Manual reports, to enable developers to correct the outputs.

  Material Release & Sourcing changes [North America Vehicle plants] – Ensure responding to supplier queries with respect to Release queries. Manage sourcing actions in system based on CMMS Mailbox.

  Review PDL to establish Program details, production dates, and feature availability, rules for feature availability, summary codes and option packs.

  Review the PDL and understand the change content that requires coding action and impact to downstream systems

  Review and correct the errors while processing the PDO ((Product Definition and Offer),update.

  Work closely with program office for swift resolution of errors.

  Create and manage European Order Card (EOC) values allocation & EOC dictionary set up for Manufacturing and Ordering systems update.

  Graduate from Engineering Discipline. Post graduation added advantage

  3+Years with Engineering change, BOM management, Product Definition only from Tier 1 Automotive industry and OEM preferred

  Good communication and analytical skills, Knowledge on Vehicles & Power trains. Hands on experience in ERP, Product Definition, Engineering management, BOM validation & Material management systems.

  Requisition ID : 23197

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