Job Number: R0189045Aero-Structural Design and Manufacturing EngineerThe Opportunity:As an Aero-structural Design and Manufacturing Engineer, you know leading-edgedesign and high-quality materials and manufacturing are critical elements required in verifying aero-vehicle structural integrity throughout the product lifecycle.At Booz Allen, you can use your engineering expertise to develop next-generation defense tools and technology. We need your skills and expertise in thedesign ofmetallic and composite aircraft components, coupons, and related tooling and test fixtures to supportstress analysis and load prediction, structural life forecasting, and structural integrity analysis for new and innovative aerospacesolutions that directly impact the warfighter.As an engineer working in our prototype design team, you'll provide expertise in evaluating new technologies, performing risk assessments, and improving the design of aerospace systems. Your experience in aero-vehicle design is key and makes you an integral part of delivering a client-focused solution.Join us. The world can't wait.You Have:4+ years of experience withmetallicandcomposite structural design, analysis, and fabricationExperience with composite design software, such as AUTOCAD, UG, SolidWorks, CATIA, or Pro-EngineerExperience with structural analysis using finite element methods and software tools such as ABAQUS, ANSYS, NASTRAN, PATRAN and MATLABExperience with Geometric Dimensioning and Tolerancing GDT per ANSI specificationsKnowledge of manufacturing and design techniques, procedures and practices with experience in composite fabrication, assembly and testKnowledgeof using basic machine shop equipment of drill presses, grinders, band saws, shears, hand layout tools, and machine shop tools andpracticesAbility to lift and maneuver heavy objects and work in and all around large irregular shaped partsAbility to obtain a securityclearanceBachelor's degree in Mechanical Engineering or Aerospace EngineeringNice If You Have:Experience with using probabilistic composite structure stress, buckling and vibrational analysis methods. hand calculations of Rourk and BruhnExperience with aircraft structural layout and sizing and aero-structural design using composite materialsExperience with design for manufacturing techniques and proceduresExperience with design and analysis of carbon fiber reinforced polymers, glass fiber reinforced plastics, discontinuous fiber composites, or ceramic matrix and high temperature composites a plusExperience with design and analysis of ceramic matrix and high temperature composites and probabilistic methods a plusKnowledge of composite-related nondestructive inspection, procedures, practices and test processes in engineeringSecret clearanceMaster's degree in Mechanical Engineering or Aerospace EngineeringClearance:Applicants selected will be subject to a security investigation and may need to meet eligibility requirements for access to classified information.Create Your Career:Grow With UsYour growth matters to us-that's why we offer a variety of ways for you to develop your career. With professional and leadership development opportunities like , tuition reimbursement, mentoring, and firm-sponsored networking, you can chart a unique and fulfilling career path on your own terms.A Place Where You BelongDiverse perspectives cultivate collective ingenuity. means that, here, you are free to bring your whole self to work. With an array of business resource groups and other opportunities for connection, you'll build your community in no time.Support Your Well-BeingOur includes wellness programs with HSA contributions, paid holidays, paid parental leave, a generous 401(k) match, and more. With these benefits, plus the option for flexible schedules and remote and hybrid